Proyectos Regionales - año 2021
Producción industrial y optimización logística en la industria 4.0 (I4OPT)
Periodo de ejecución: 01/01/2021 – 31/12/2023
Tipo: Investigación competitiva proyectos
Clave específica: 2021698
Importe: 287.757,12€
Entidad financiadora: GENERALITAT VALENCIANA
Investigador principal: Mula Bru, Josefa
Participantes: MAndres, B.; Díaz-Madroñero Boluda, Francisco Manuel; Sanchis, R.; Rodríguez Rodríguez, Raúl; Pérez Bernabeu, Elena; Peidro Payá, David; Ortiz Bas, Ángel; Alemany Díaz, María Del Mar; Vicens Salort, Eduardo; Poler, R.; Juan; Carracedo-Garnateo, Patricia; Juan-Pérez, Ángel Alejandro; Torre-Martínez, María Rocío de la
Descripción:
The COVID-19 pandemic has been the greatest health challenge we have known in the last century. Its scale has caused one of the largest disruptions in health systems and supply chains,but has also changed consumer behaviour by generating stockouts in some manufacturing sectors;e.g., consumer products like food, cleaning products and toilet paper, fitness equipment, gardening supplies andhome improvement items, among others. Additionally, the demand levels of other manufacturing sectors have drastically dropped, i.e., textile, automobile, metal and fashion apparel sectors. Thus,manufacturing supply chains are complex networks exposed to constant disruptions. In this situation, supply chain planning and coordination can, in resilience terms, refer to a supply chain’s capacity to anticipate the impacts of disruptions, and to recover from the significant and lengthy impacts caused, which take place or emerge all along the supply chain because of the ripple effect and its consequences. In this project, operational research and artificial intelligence algorithms and technologies for resilient supply chain planning, mainly based on optimisation and simulation, in an Industry 4.0 (I4.0) framework are developed to cope with the ripple effect in the cyber physical supply chain and for the COVID-19 pandemic context.The i4OPT Project aims to bridge the gap between developingacademic and research optimisation algorithms and technologies and using them to solve real problems in industrial companiesby payingspecial attention to artificial intelligence (AI) as the main axis of the fourth industrial revolutionbyproviding facilitating elements for evolution towards I4.0. Manufacturing systems are not a single organic whole, rather a compendium of several subsystems integrated in a complex manner. Each company has a variety of management needs that renderthe use of standardised business applications without customisation insufficient to adapt to unique requirements which,in most cases,are those that provideadded value. In addition, the complexity of the current global environment subject to COVID-19 pandemicevolution, with highly developed digital technology, highly sophisticated demand and competitive global supply, makes the search for maximum efficiencyin production and logistics operationsviaoptimisation a key component in companies’ decision-making processes. Thus,most real problems in companies are enormous in terms of computing needs to achieve optimisation, and these companies do not have the appropriate software and hardware to solve them in a computationally efficient way. Itcan be presently stated that the most advanced optimisation technologies for modelling and resolution liein the academic and research fields withexperimental datasets, and that R&Dprojects are needed toadapt existing optimisation algorithms and tocreatenew computationally efficient algorithms for solving problems with real data, withthe innovation and transfer of these technologies to companies so they can optimise the use of resources, increase their competitiveness, move towards the digital company and guarantee its sustainability in its three aspects: economic, environmental and social. Optimisation algorithms must be combined with the learning capacity provided byartificial intelligence in such a way that the improvement of the solution will be achieved in both time and qualitytermsby either selectingthe most suitable algorithm combiningseveral of them. Obtaining a satisfactory solution in a shorttimewill improve companies’resilience because they willbe able to adapt more easily to unexpected events through a quick correct response due to the combination of optimisation algorithms, simulation, the use of artificial intelligence and big data handlingcapacities. All this will give rise to the cyber physical or smart factory in an I4.0 context.Enterprises, especially small-and medium-sizedenterprises (SMEs), are often constrained by the information systems or ERP (enterprise resource planning) they have installed. When attempting to introduce improvements that must necessarily be implemented intoexisting ERPs, they often find that these ERPs do not allow such adaptations or are excessively costly for them. The i4OPT Project aims to overcome this limitation by providing optimisation services that are interoperable with companies’ ERPs. The i4OPT Project will provide companies, especially SMEs, with new intelligent optimisation algorithms embedded in an open cloud-based platform for the e-optimisation of industrial operations (production, logistics,transport) as a configurable and interoperable service with business applications to improve their competitivenessbasedon four fundamental pillars: (i) efficiency of operations; (ii) resilience; (iii) sustainability;(iv) digitalisation of factories and smart factories. Thus,the aim is to make it easier for companies to base their competitiveness on manufacturing excellence by means ofthe highly efficient implementation and customisation of advanced optimisation capabilities. The i4OPT Cloud Platform will be characterised by being computationally efficient, scalable, extensible and open-sourceand,therefore,low-cost and high added value for companies. The developedintelligent optimisation algorithms, like artificial intelligence, will be characterised by their transparency, capacity to solve complex problems, adaptability, transversality, and necessary and permanent renewal and improvement.